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Car Key Cutter Machines Car key cutting is more than shaping a piece of metal. www.g28carkeys.co.uk 's an art form that provides safety, efficiency and security for car owners. Standard keys are cut using a key duplicator, in which the original key is placed on one side and aligned with a cutting tool designed specifically to act as the template. Key guides keep the two keys in place when duplicating. Machines The cutting machines used to cut keys are special pieces of equipment which help to shape the key blanks. It's more than simply creating a shape for a piece of metal; it involves tracing contours and cutting the blank to match the original key. Anyone who provides locksmith services needs a car key cutter machine. A car key cutter uses an original key clamp as well as the cutting blade is specially designed to create duplicates. The original key is used as a template, and the cutter is guided by a software program that calculates the cuts needed to produce the proper shape. This ensures the new key will function properly and fit perfectly into the lock. There are many different kinds of car key cutters available on the market with a variety of options, including semi-automatic, manual and automatic. Most are constructed from durable materials and have a lever that starts the cutting process. Edge style keys are most frequently used for car keys. These keys are used to open locks, doors mailboxes, autos, and locks. These key types are not as secure as transponder keys, however they provide adequate security and are easily cut. If you're in the market for a car key cutting machine, think about getting one that supports both laser and edge cuts. They can be more expensive than other models, but they offer greater flexibility and higher performance. Some of them have removable chip tray which can be used to clean debris after each use. Certain models come with a USB connector that allows users to update their software and import code tables without having to take off the tablet. A high-quality machine will not only be able to cut multiple types of keys, but should also have an integrated database that lets you search by car model or keyway. This feature will help you save time and effort, allowing you to avoid having to search for specific codes manually. It will also allow you to increase your efficiency by avoiding mistakes that could result in a misaligned key. Key Blanks Key blanks are shaped from metal with grooves, notches, and other features that are compatible with the various pins and wards inside the lock. The final result is the same whether they're cut using disk-type key cutters, pins and warding machines, or by hand using files. To discourage key duplications Key blanks may have various imprints pre-stamped on them. This includes key rings and a 'Do Not Duplicate mark. When creating a new car key, locksmiths must first identify the type of key blank that fits the specific lock. This can be done by comparing the blank to the existing key or decoding the cut of the current key and comparing it to the correct biting on the key cutting machine. Then the key blank will be cut to exact specifications of the original car key. The part number of the key blank contains a code that identifies the manufacturer of the lock and allows the locksmith to locate other key blanks acceptable for duplication. The identification codes can contain information regarding the transponder chip of the key that is used to operate certain modern vehicles. A key blank with a GM code (B111PT) will have a transponder that is encrypted, whereas a blank with a Texas Instruments Fixed Code programmable Transponder can be cloned. Some key blanks may not be compatible with all locks. This is why locksmiths have multiple kinds of keys on hand. For example, a locksmith that is specialized in car keys will need two key blanks: a basic one and an automotive transponder key blank that is compatible with every make and model of vehicle. It is simple to replace a key for many vehicles by simply bringing your current key to an AutoZone. The associate will then choose the right key blank for the vehicle's year, make and model and cut it with a precise key-cutting machine on site. The whole process generally takes just a few minutes and it works for both ignition and door key replacements. The only exception to this is when the key has an transponder, which must be programmed. Key Stock Pre-Cut A key stock is a bent metal wedge that can be placed between the shaft of a pulley or hub of a sprocket, a gear or other device that rotates. It provides driving torque and prevents any movement between the two parts. The key is divided into two parts. One is inserted into the pre-cut slot on the shaft, which is known as the key seat, while another slide into the groove of the hub, which is known as the keyway. Key blanks are usually cut on a key cutting machine using a simple milling cutter that cuts keyway slots all the way to the axial dimension of the part. Keyways can come in different lengths, based on the use. Some key blanks are designed with specific characteristics, like an arc or a tapered shape to reduce friction. The majority of modern car keys are equipped with transponder chips that have to be programmed for a particular vehicle. Keys that are laser-cut can be referred to as “laser-cut keys” or “laser keys”. Laser-cut keys are much harder to duplicate than traditional keys and feature an advanced design that improves their durability. Laser cut keys are made with distinct blade shapes than standard keys and have more than seven distinct cutting styles. These advanced features make them more durable and less likely to break inside the cylinders of lock locks on automobiles. They also reduce theft of cars by more than 20 percent. If you're looking to purchase a spare key online it's important to understand where your new key is coming from. If it's not a genuine Laser Key it could damage your car's lock and cause system failure. A low-quality knife will wear out faster and could become stuck in the keyway cylinder faster than a premium quality blade. Another kind of key is a sidewinder, which requires a special high-tech laser cutting machine in order to make. These machines are expensive and require special expertise to operate, and aren't accessible for general use. This makes sidewinder key more difficult to copy and more secure from theft. It is not easy to purchase a new sidewinder online as there are so many websites that sell these keys. If you buy from a reputable source you can be confident that the spare key you purchase will be a genuine laser cut key with a top-quality blade. Keyway Milling Keyways are found in many components. All pulleys, gears, and couplings require keyways to connect and create a strong bond. Milling machines provide the most accurate results. Other types of machining equipment may also be used to make keyways, such as EDM machines, shaping machines and key seating machines. Keyways are milled typically performed using a special milling tool that has the right cutter's diameter and width to the keyway. This milling cutter must also be able to handle the extreme precision required for processing the keyway. It is true that keyway milling is more complicated than traditional milling but it is also a very reliable method to machine. The CLIMAX 3000 is a portable key mill that is able to cut round or square-ended keyways on shafts of varying dimensions. The machine can cut keys to full depth in less than four minutes. The clamping system allows you to place your workpiece in the milling vise easily. This machine is ideal for keyway cutting on large-scale industrial machines as well as shipbuilding and power generation applications. Shaping is an alternative method of keyway cutting but it can be limited in precision and accuracy. This method requires a skilled worker to achieve consistent and repeatable results. The surface that is shaped can be rougher than the ones created by other methods. Keyeating is an efficient method of cutting keys. However, it is more costly than other methods. Keyeating is a continuous cutting action, so it can be more efficient than shaping and wire EDM. Keyeating is also an excellent option for machining tough or difficult-to-machine materials. Car key cutters are a variety of tools that can cut all kinds of key sizes and shapes. Some of these machines come with multiple jaws that can handle various key designs and sizes, making it easy to cut all different types of automotive keys that are available. Selecting the best machine for your needs can help you to maximize efficiency and increase productivity.